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Fixed CFC Gas Preprocessing Online Monitoring System


  • Model: HNAG1000-CFC

  • Detection: CFC

  • Detection Principle: Catalytic Combustion, NDIR Infrared

  • Detection range: 0-100%LEL, 0-10000/0-40000ppm



Product Description

High-Precision CFC Preprocessing Online Monitoring System

The HNAG1000-CFC Preprocessing Online Monitoring System is engineered for the real-time and accurate detection of Chlorofluorocarbon (CFC) gas concentrations and leakages across demanding environments. Utilizing imported catalytic combustion and NDIR infrared sensors integrated with advanced microcontroller technology, this system delivers exceptionally fast response speeds (T90 < 10s), high measurement accuracy, and outstanding repeatability. The explosion-proof wiring method makes it suitable for hazardous locations, ensuring seamless compatibility with various control alarms, PLCs, and DCS systems.

CFC Gas Pretreatment Flowchart

Robust Stainless Steel Design & Gas Sampling Mechanism

Encased in a highly durable stainless steel enclosure, this monitoring system relies on a meticulously designed gas sampling process. The sampled CFC gas first passes through a high-efficiency filter to thoroughly remove dust and impurities. A dedicated sampling pump then directs the gas to a flowmeter, which strictly controls the flow rate between 0.3 and 0.5 L/Min. This regulated pretreatment guarantees that the internal sensors operate under optimal conditions before the gas is safely exhausted.

 

Internal Components and Terminal Wiring of CFC Monitor

Technical Specifications of CFC Monitor

Parameter Technical Specification
Monitored Gas

CFC

Detection Principle

Catalytic Combustion, NDIR Infrared

Measurement Ranges

0-100%LEL, 0-10000/0-40000ppm

Resolution

1%LEL, 1ppm, 10ppm

Sampling Accuracy

±3% F.S.

Response Time

T90 < 10s

Output Signals

4-20mA (1Km distance), RS485 (MODBUS RTU, 1Km), Passive contact relays (220VAC 3A / 24VDC 3A)

Optional Signals

Voltage (0.4-2V, 0-5V, 0-10V), Wireless (GPRS, 4G, WIFI, LORA, ZigBee)

Operating Environment

Temperature: -20 ~ 50℃; Humidity: 0-95%RH

Sampling Distance

Up to 80 meters (Recommended within 20 meters)

Power Supply

220V AC

CFC Preprocessing Monitoring System Stainless Steel Enclosure

 

Industrial Applications & Flange Installation

This CFC monitoring system is widely deployed in critical industrial sectors, including petroleum and petrochemical facilities, chemical plants, thermal power plants, pharmaceutical production workshops, and environmental monitoring stations. The system supports standard pipeline flange installations and wall-mounted setups, providing reliable safety monitoring for underground gas pipelines and hazardous material site safety protection.

 

Flange Pipeline Installation for CFC Gas Detector

 

Customized Gas Pretreatment Configurations

To accommodate extreme industrial environments, multiple tailored internal configurations are available:

1.Normal to Medium Temperatures: Systems equipped with electronic condensation units and timed peristaltic drainage pumps for high-moisture environments.

2.High-Temperature & Dusty Flue Gases (400-800°C): Configurations featuring vortex cooling coils, dual filtration, and automatic time-relay reverse-purging valves to prevent sampling line clogging.

3.High Explosion-Proof Requirements: Systems built with stainless steel pipelines and pneumatic pumps driven by plant compressed air to ensure maximum safety.

 

High-Temperature Dusty Environment CFC Gas Monitor

 

Frequently Asked Questions (FAQ)

Q: What is the typical lifespan of the CFC sensors and consumables?

A: The CFC sensors are consumable components with an approximate service life of 1 to 3 years, depending directly on the detection environment and exposure levels. The internal filter requires replacement when its internal chip changes color, which typically occurs every 3 months. The sampling air pump has an operational lifespan of about one year.

Q: Does the filter require manual maintenance?

A: Yes. In standard configurations, when the instrument is operating in conditions between -20°C to 60°C, the water produced and trapped by the filter needs to be manually drained.

Q: How does the system handle multi-level alarms?

A: Standard units are configured with two-level threshold alarms, with an optional three-level alarm setup. These trigger on-site sound and light alarms, external alarm devices, remote controllers, and automated event notifications in connected computer data acquisition software.

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